DMAIC Model of Lean Six Sigma
Dated: 26th Jan 2016
Define Phase:
- Voice of the Customer, Business & Cost of Poor Quality
- Kano Analysis
- Quality Function Deployment
- Goal-Means Diagram & CTQ Drill down tree
- Prioritization matrix & DMAIC screening
- Business Case & Project Charter
- Project Management (PM) Tools
Measure:
- Process Characteristics
- Data Collection
- Measurement System Analysis which includes Gage R&R, Attribute Agreement Analysis
- Basic Statistics and Probability
- Graphical plots like histogram, Dot plot, Individual value plot, Multi-vari chart, Time series plot
- Rational Sub-grouping
- Sigma level for overall & sub-grouped data
- Process Capability Indices
- Goal Setting and Feasibility
Analyse:
- Failure Mode and Effects Analysis(FMEA)
- Value stream mapping
- Qualitative Screening
- Exploratory Analysis
- Measuring & Modeling Relationships between Variables
- Sample Size determination for Hypothesis test
- Sample size determine for Lot testing
- Hypothesis testing for normally distributed data which includes t test, ANOVA, Bartlett, Levene, F-test, ANOM
- Hypothesis testing for non-normal data which includes 1-sample sign, Mann-Whitney, Moods- Median, Kruskal Wallis
- Hypothesis testing for discrete data which include 2-proportion, chi-square test
- Correlation & Regression including discussion on R-squared, R-squared predicted
Improve:
- Design of Experiments (DOE) includes Full Factorial & Fractional Factorial experiments
- Y=f(x) model development
- Graphical plots includes Main effects Plot, Interaction Effects Plot,Cube Plot, Surface Plot, Contour Plot
- Response Optimization using constraints
- Lean Methods like SMED, JIT, Kanban, Total Productive Maintenance, Poka Yoke
- Full Scale Implementation Project Plan & Validation
Control:
- Control Plan which includes Risk mitigation dashboard, Poka Yoke dashboard, Audit & Inspection Plans
- Statistical Process Control (SPC) – Control charts including p, np, c,u, Xbar-R, Xbar-S, I-MR chart
- Solution Documentation & Financial Benefits Projection
- Executive Summary & Handover to Process Owner
Source: VarSigma (Exemplar Global)
FOR FURTHER ASSISTANCE FOR REGISTRATION PLEASE CONTACT–
(It is a Paid Training/Workshop. Please read the disclaimer below):
CP: Mr. Ravi Jha
Mob: +91-9999005379
Email: jha.sravi@gmail.com
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